Pattern printed at wrong scale
Also: Wrong print scale
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A finished garment coming out drastically too big or small, even with correct sizing chosen, usually means a home-printed PDF pattern was printed without disabling page scaling. Always print and measure the test square first.
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Cutting off-grain
Pattern pieces that hang crookedly or twist once sewn were likely cut without aligning the grainline to the fabric's lengthwise threads. Measure the grainline arrow from the selvedge at both ends before pinning down.
Cutting the wrong size line
Multi-size patterns nested together make it easy to accidentally follow a neighboring size's line partway around a piece. Trace or highlight the chosen size clearly before cutting, checking closely at every curve.
Fabric shifting while cutting
Pattern pieces ending up slightly distorted despite careful layout often come from fabric sliding under the pattern weights or shears as you cut. Use a rotary cutter with a mat, or weight the pattern heavily.
Insufficient seam allowance cut
A seam allowance too narrow to sew, or that frays away, results from cutting too close to the cutting line or forgetting to add allowance to a pattern with none included. Always confirm before cutting.
Mismatched notches
Seams that won't align smoothly, bunching at one end, usually trace to notches cut wrong or omitted entirely. Cut notches outward from the seamline as small triangles, matching the pattern exactly, and never skip them.
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